flame treatment system

Touch screen closed loop controling PLC, stability flame Safe and Effective Enviroment protected

  Polyolefins require an effective method of pre - treatment prior to further applications such as paint or adhesives.  The use of a carefully controlled gas flame is a highly efficient and cost effective method of changing the surface tension.  Excited ions in the flame react with the surface of the substrate and dramatically increase the dyne level.

Manufacturer of Industrial

Gas burner Systems

Flame Treating

Plastic

Web treatment

Heating

Singeing

Curing

Drying

Branding

Searing

Baking

Flame Treatment - Principal criteria

Benefits

Enhanced Adhesion

Increased productivity

Reduced reject rate

Economical production

Surface Tension Comparison Before and After Flame Treatment

 

Plastics

Benefits

Improved print and label durability

 

Reduced reject rate

 

Enhanced product quality

 

Main Applications

 

Bonding

Labeling

Printing

Automotive

Benefits

Increase product quality

 

Reduce reject rates

 

Eliminate adhesion failures

 

Avoid costly solvent based primers

 

Dramatically reduce factory

emissions

Main Applications

 

Bumpers

Instrument panels

Spoilers

Wheel Trims

Mirror covers

Head Lamps

Converting/Printing

Benefits

Enhanced Carton integrity

 

Prevents de lamination

 

Eliminates pin holes in laminate

 

preventing cross contamination

 

Enhanced adhesion

 

Film

Benefits

High adhesion properties

for printing and coating

 

Main Applications

BOPP

OPP

Flame

 

 

Surface Energy

 

Flame Polishing

Benefits

Removal of unwanted burs

& flash

 

Smoothing of edges

Smooth surface finish

Suitable for Injection

Molded components

Anti Flecking

Benefits

Removal of forming oil & Grease

 

Pre warming of surface

 

Suitable for Tin, aluminum, steel

sheet

Anti Flecking flame profile

  

 Specialist gas flame treater stations with automatic functions for optimum process control.

 Change in surface tension

 Main areas to apply technology :

 Bumpers, Dash boards, Air bags, Wheels trims, side moldings and more

 No adverse affects

 Cross Hatch test no paint removal (Bumpers) 

 No lifting of covering / Blisters (Dash-boards) 

 No V.O.C. Emissions

No contamination, such as ozone  No discoloration 

 Combustion conditions - Air / Gas ratio 

•The burner to substrate gap

•The dwell time of the substrate in the flame

•The substrate

•Mechanical handling  

  NewReal can provide flame treater stations tailored to a customers needs such as.

• PLC and HMI type  PLC

• Burner type and size

• Overall capacity output

• Build standards as per local regulations

• Equipment layout 

• Interlock with Robot and production line

flame treatment system